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Vision labeling machine
Product model:WZ-3012
Wanzhi Automation's professional vision inspection equipment: high accuracy, high efficiency, and customization available.
Product details
The WZ-3012 CCD vision labeling machine is a high-accuracy vision-guided automatic labeling system developed by Wanzhi Automation, equipped with dual 6-megapixel Hikvision industrial cameras, a six-axis motion control card, and a four-axis robot label-picking module. The machine uses a top-and-bottom dual-camera vision system to capture label and product coordinates in real time and automatically corrects offsets through algorithms for highly accurate automatic labeling, with labeling accuracy up to ±0.1mm. It is suitable for memory cards, electronic housings, precision plastic parts, digital accessories, and other products with demanding label placement requirements; the entire process — label peeling, robot label picking, vision positioning, and precise application — is fully automated, meeting the high-standard quality inspection needs of the 3C electronics and digital storage industries.
Suitable products and industries:
(1) Compatible workpieces
SD memory cards, TF memory cards, digital storage drives, precision plastic housings, small electronic components, lens decorative parts, phone accessories, small gift packaging boxes, and other precision flat workpieces.
(2) Industries
3C digital storage industry, consumer electronics manufacturing, precision plastic injection molding, digital accessory processing, and high-end gift packaging.
Technical specifications
| Labeling accuracy | ±0.3–0.5 mm (flat-surface repeat accuracy, excluding product and label tolerance) |
| Labeling speed | 1300~1800PCS/H (depending on feeding speed and product and label size) |
| Applicable product dimensions | Max. field of view 218x158mm, label 60×90mm (partial capture for large labels) |
| Applicable label dimensions | Push-out extension length 3~90mm × width 60mm (feeder 100×60mm), liner thickness: 0.05mm |
| Conveying line length | Length 1300 × width 150mm, adjustable height 80mm |
| Dual industrial camera lenses | Hikvision 6-megapixel standard camera + standard lens |
| Power supply / machine power | 220V/50HZ/1200w |
| Machine weight | Approx. 300Kg |
| Air pressure | 0.6Mpa |
Key features
- 1. Equipped with a complete CCD vision motion control system and a six-axis motion control card for a precise, controllable motion path;
- 2. The label feeder automatically peels the label onto an anti-stick plate, and a four-axis robot arm picks it up for transfer;
- 3. The lower camera identifies the real-time coordinates of the label on the liner, while the upper camera captures the reference coordinates of the product to be labeled;
- 4. The vision algorithm calculates and compensates for coordinate deviation automatically and corrects any offset between product and label for high-precision application;
- 5. Dual-station 6-megapixel Hikvision industrial cameras deliver clear images and reliably recognize small workpieces and small labels;
- 6. Built for high-speed volume production: labeling speed of 1500~2000PCS/H, with the cycle fine-tuned to product and label size;
- 7. Integrated industrial PC touch screen: vision templates and motion parameters are stored and recalled with one touch, simplifying changeover;
- 8. Pneumatic application structure operating at 0.4~0.6Mpa, applying even pressure without bubbles or lifted label edges.
