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Automatic graphene heating film tape applicator
The automatic graphene film tape applicator is an automated tape application system developed for graphene heat-dissipation film, graphene heating sheets, and graphene composite roll film. It automatically applies copper foil thermally conductive tape (high-temperature tape) to the substrate surface and integrates pneumatic-shaft automatic unwinding, lateral tape pull-out (with synchronous release-paper peeling), downward bonding, vertical tape application, and automatic rewinding in a fully automated operation. Because graphene materials are thin, light, and prone to wrinkling and cracking, the machine uses a flexible roller mechanism for even, bubble-free bonding that protects the graphene substrate from damage. It replaces manual operation with consistent tape application, greatly improving line efficiency, and custom configurations are available.
Product details
The automatic tape applicator for graphene film is an automatic tape application machine developed for graphene heat dissipation film, graphene heating sheets and graphene composite roll film. It applies copper heat-conducting tape automatically on the substrate surface, integrating pneumatic-shaft automatic unwinding, transverse tape pull-out (with simultaneous liner peeling), downward bonding, vertical tape application and automatic rewinding in a fully automated operation. Because graphene material is thin, light, prone to wrinkling and fragile, the machine uses a flexible roller mechanism that applies the tape evenly without bubbles, protecting the graphene substrate from damage. It replaces manual tape application with consistent results and greatly improves line efficiency, and custom-built versions are available. Industries and workpieces
- New energy industry: adhesive backing application on graphene heat-dissipation film for power batteries and thermally conductive graphene sheets for energy storage modules
- Electronics thermal management industry: tape application on graphene heat-dissipation sheets for phones, tablets, industrial control boards, and servers
- Electric heating industry: adhesive backing on graphene heating film, graphene heating panels, and underfloor heating film
- Home appliance industry: graphene thermally conductive components for TVs, air conditioners, and small appliances
- Automotive electronics industry: tape application on graphene heat-dissipation film for in-vehicle central control units, headlights, and battery packs
- New materials industry: sealing and adhesive backing processing for various graphene composite panels and graphene polymer profiles
Technical specifications
| Applicable product dimensions | Custom-built to the customer's product |
| Conveying speed | 8-10m/min |
| Compatible tape roll specifications | Outer diameter 200mm, core 76mm, tape width 5–15mm |
| Tape application positioning accuracy | ±1.5mm |
Key features
- 1. Compatible with multiple tape types: it handles thermally conductive adhesive film and high-temperature tape, and applies release paper under copper foil that extends past the film roll edge (leaving a tear-off tab).
- 2. Precision cutting: clean cut edges with no burrs; the tape length is preset on the touch screen, and the machine cuts and applies automatically at the set position.
- 3. Flexible roll pressing: the elastic pressure roller and adjustable application pressure allow light-pressure bonding on graphene film, preventing the substrate from being crushed or torn, with no bubbles.
- 4. PLC touch screen control: the HMI sets parameters with one touch, and tape length and speed are adjustable; counting and fault alarm functions make operation simple.
- 5. High-precision application: accurate positioning and minimal tape position error solve the offset, wrinkling, and adhesive residue problems of manual tape application, improving yield.
- Multiple heads in one pass: a single material pass applies 2 horizontal and 2 vertical tape strips, with no repeated passes, and the material is rewound automatically afterward;
