Vision (appearance) inspection machine

Model:WZ-3022

Vision (appearance) inspection machine

Product model:WZ-3022

The WZ-3022 CCD vision inspection machine is an inline vision quality inspection system independently developed by Dongguan Wanzhi Automation

Product details

The WZ-3022 CCD vision inspection machine is an inline visual quality inspection machine independently developed by Dongguan Wanzhi Automation, suited to fully automated 100% inspection of small flat parts. The machine is equipped with a Hikvision 6-megapixel industrial vision imaging system and a proprietary high-accuracy inspection algorithm, integrating automatic conveying, image capture, intelligent judgment and data storage. It can identify defects such as appearance flaws, missing parts, assembly errors and barcode anomalies at the same time. Machine dimensions and inspection field of view can be customized, an automatic reject mechanism for defective parts is optional, and the machine can be connected to upstream and downstream labeling and packaging lines. Replacing manual visual inspection with consistent quality standards, it is widely used for volume quality inspection of electronic accessories, signboards and color cards, and small plastic and hardware parts.

Technical specifications

Parameter nameSpecifications
Applicable product dimensionsCustom-built to the workpiece
Inspection throughput1300~2000PCS/H
Standard inspection field of view200*150mm
Industrial camera configurationHikvision 6-megapixel industrial camera
Defect rejection functionOptional
Machine dimensionsCustom-built to the workpiece
Machine supply voltageAC220V 50Hz

Key features

  • 1. Multi-dimensional inspection that identifies print defects on the product surface, missing parts, assembly errors or omissions, unreadable barcodes, pattern misalignment, and other defects;
  • 2. Hikvision 6-megapixel industrial cameras provide high-definition imaging that reliably captures fine defects and greatly reduces missed and false detections;
  • 3. The industrial PC touch control system stores and recalls inspection programs quickly, simplifying changeover and allowing fast switching between products;
  • 4. Fully automated conveying and inspection with no manual handling: the machine records the inspection image and pass/fail result for every product, making quality traceable throughout;
  • 5. Comprehensive expansion options: a pneumatic or belt-type reject mechanism can be added to separate good and NG products automatically for unattended quality inspection;
  • 6. Modular machine design: inspection field of view, conveyor length, and number of stations can be customized to the customer's product size, and the machine integrates with existing automated lines.

Industries

Electronics processing Motor vehicle license plate production Printed paper products Plastic injection molding Hardware components Gift packaging