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WZ-613 IC tray scanning, printing, labeling, and bagging all-in-one machine
1. Basic application
Real-time print-and-apply labeling on the top surface of products, with integrated scanning and bagging. This case is the all-in-one machine dedicated to automatic scanning, printing, labeling, and bagging of IC trays.
2. Scope of application
◆ Applicable labels: self-adhesive labels.
◆ Applicable products: products requiring labels on square top surfaces and curved surfaces.
◆ Industries: widely used in the electronics industry.
◆ Applicable example: plastic housings for chip packaging
3. Working process
◆ Core working principle: the printer is connected to a database. When the product sensor detects a signal, it sends it to the labeling control system, and the printing system then prints a label with the corresponding content and applies it.
◆ Operating sequence: automatic start ――> the feeder separates materials automatically and the PLC sends a print start signal to the printer software ――> the blow valve starts blowing ――> the printer prints the label ――> printing complete ――> the vacuum head turns on vacuum pick-up ――> the blow valve stops blowing ――> the product sensor detects a signal ――> product positioning is executed ――> the labeling head moves down to apply the label ――> the labeling head moves up and printing is complete ――> one labeling cycle is finished.
4. Technical specifications: (The following are specifications of the standard model; other special requirements and functions can be custom-built.)
◆ Applicable product dimensions: length: 50 mm–300 mm; width: 10 mm–50 mm; height: 5 mm–50 mm
◆ Applicable label dimensions: length: 20 mm–100 mm; width (liner width): 10 mm–105 mm
◆ Labeling accuracy: ±1 mm (excluding product and label tolerances);
◆ Labeling speed: 15–20 pieces/min (related to product and label sizes);
◆ Machine dimensions: approx. 3000 mm×1500 mm×1500 mm (L×W×H);
◆ Power supply: 220V/50 Hz;
◆ Machine power: approx. 1800 W
V. Features
◆ Historical information traceability: printed content and information are automatically generated into a document and saved to the industrial PC for later query;
◆ High accuracy: labels are printed and applied one at a time based on the information provided by the database, ensuring the uniqueness and reliability of every label’s information.
◆ Database connection: the printing software can connect to a database as required by the customer to print the corresponding data;
◆ Stable labeling: the suction head has a vacuum detection function that effectively prevents missed or dropped labels;
◆ Wide application range: handles labeling on top surfaces, small curved surfaces, and corners of various products;
◆ Easy adjustment: modular mechanical adjustment and a well-designed label web path make fine adjustment of label position convenient, simplifying and speeding up product changeovers and label threading;
◆ Intelligent control with automatic photoelectric tracking that avoids labeling when no product is present; high stability from an advanced electrical control system combining a high-performance PLC, touch screen, and photoelectric switches, supporting 7×22-hour operation;
◆ Fault alarm, production counting, power saving, production target reminders, parameter protection, low-label warning, missed-label alarm, and automatic re-pickup after a missed label.
◆ Optional functions and components: customized to customer requirements.
Wanzhi Automation Technology Co., Ltd. is a company specializing in real-time printing and inline scanning print-and-apply labeling machines.