In garment accessories, electronics packaging, and stationery gifts, labeling cards, hang tags, and similar flat items in volume has always been technically difficult. Manual separation is slow, and labels tend to lift or wrinkle after application. To solve this production pain point, Wanzhi Automation introduced the WZ-105E automatic card labeling machine, an efficient automated labeling solution for flat materials.
Challenges in conventional flat-material labeling and how to solve them
For high-volume flat sheet materials, conventional pressure-sensitive labeling machines often require a lot of manual separation, which raises labor costs, and the material tends to shift during conveying because of friction or insufficient suction, causing misalignment. The WZ-105E automatic labeling machine is designed for inline flat materials and combines friction separation with vacuum conveying to integrate automatic layer separation, continuous conveying, and precise labeling. It replaces laborious manual work, keeps materials flat at high speed, and greatly raises line yield and capacity.
WZ-105E core technology and specifications
Technically, the WZ-105E, developed by Dongguan Wanzhi Automation Technology Co., Ltd., offers several core advantages. First, a friction-type large-capacity separation mechanism accepts stacks up to 300 mm high, significantly reducing how often operators must refill. Second, a vacuum conveying platform holds the material in place throughout, eliminating lifted edges and wrinkles. Third, the label feed system uses a high-speed servo module, holding labeling accuracy at ±0.5 mm with throughput up to 350 pieces per minute. The machine also has an integrated line structure and a separate touch screen with intuitive parameter adjustment, supporting long continuous runs and meeting the scale requirements of modern factories.
Applications and selection tips
In practice, the machine is widely used for high-volume labeling of garment hang tags, plastic cards, electronic carrier tape, and colored gift cards. When selecting and operating it, companies should set the friction separation parameters to suit the actual card thickness and material so separation is smooth. If the line needs product traceability, inkjet printing or barcode scanning modules can be added to capture data alongside labeling. For output collection, the built-in counting and layer-stacking function stacks labeled materials neatly for easy counting and packing.
FAQ
What materials is the WZ-105E automatic labeling machine suitable for?
The machine is designed for all kinds of flat sheet materials, such as garment hang tags, plastic cards, film, electronic carrier tape, and colored gift cards, and reliably performs layer separation and top-surface labeling.
How does the machine prevent wrinkles or misalignment at high speed?
The vacuum conveying platform holds the material in place by suction throughout conveying, and the high-speed servo label feed system controls label dispensing precisely, effectively preventing wrinkles, misalignment, double labels, and missed labels.
Can the WZ-105E be expanded with additional functions?
Yes. The machine has a modular, expandable design; inkjet printing and barcode scanning modules can be added as needed to integrate labeling and product traceability.
Written by Wanzhi Automation